Maintenance Engineer

Job Purpose:

• Maintaining the Plant & Machinery for a good working condition
• To manage a team consists of maintenance technician, electricians to carry out maintenance department activities.
• To involve in all expansion and improvement projects 
• Maintaining the documentation related the maintenance activities and machine history.
• Automation of manufacturing process & design and build machines for inhouse production requirement.

Direct Reports:    4
  

Key Accountabilities:  

• To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime

• Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements.

• Monitoring and reporting the machine condition on monthly basis.

• Coordination with production functions and Assembly cells to execute ‘preventive and predictive’ maintenance schedules for on time execution.

• Should contact various machine manufacturers and suppliers for sourcing out spare parts locally and overseas.

• Getting quotes for spare parts from several suppliers, negotiating and Ordering for the plant and machinery maintenance.

• Manage the maintenance team consists of technician, electrician & fitter reporting to them.

• Involve in cost cutting activities and continuous improvement projects with team and individual.

• Actively involvement in machinery Spare parts inventory control and optimization to reduce inventory carrying costs.

• Identify and train the Maintenance team members as per the requirement and maintain the training matrix. 

• Developing maintenance team for multitasking to increase the flexibility in the department.

• To actively involve in new machinery installation activity.

• To work with other departments in implementing improved process layouts and contribute to work as a team to achieve organizational goals like productivity improvement, cost reduction, waste reduction, better housekeeping standards, health and safety standards etc.

• PLC /HMI / VFD / PID / Process instrumentation programming.

• Implementing environment friendly measures on a continuous scale in Machinery and Equipment Service and Maintenance

• Should be actively involved in complying in H&S and 14000 standards during work.

Job context    

Maintaining the Plant & Machinery for a good working condition

• To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime

• Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements

• Monitoring and reporting the machine condition on monthly basis.

• Coordination with production functions and Assembly cells to execute ‘preventive and predictive’ maintenance schedules for on time execution.

• Getting quotes for spare parts from several suppliers, negotiating and Ordering for the plant and machinery maintenance.

• Involve in yearly budgeting of Plant and machinery and Repair and maintenance.

• Maintaining basic required spare parts for machineries. 
   

• To manage a team consists of maintenance technician, electrician, and fitter to carry out maintenance department activities.

• Plan and execute Preventive Maintenance plan as per its schedule with the team

• Plan and schedule breakdown calls based on priority.

• Plan and schedule process improvement and CI projects.

• Preparation of maintenance report on daily basis.

• Scheduling team members for machine run hours data collection and updating system on monthly basis.

• Scheduling team member for electricity and water consumption data collection and updating system on weekly basis.

• Scheduling team members to execute JAFZA OFC related test and requirements.

• Identify and train the Maintenance team members as per the requirement and maintain the training matrix. 

• Developing maintenance team for multitasking to increase the flexibility in the department

To involve in all expansion and improvement projects

• Preparation of site for new machine installation.

• Assisting team members in preparation of machine layout.

• Assisting production and production engineering in selection of machineries.

• Decommission and relocation of old machineries.  

• Scheduling team members for new machine installation.

• To work with other departments in implementing improved process layouts and contribute to work as a team to achieve organizational goals like productivity improvement, cost reduction, waste reduction, better housekeeping standards, health and safety standards etc.

• Maintaining the documentation related the maintenance activities and machine history.

Preparation of PM and OPM check list based on machine manufacturer recommendation.

• Preparation of half yearly PM schedule and circulating to production department.

• Printing and displaying of OPM checklist on monthly basis.

• Preparation of hard copy maintenance report on daily basis for PM and BM activity.

• Tabulation the data from maintenance report to excel file as per system

• Monthly machine run hour monitoring and publishing machine up time details.

• Monitoring the status of actual PM status and reporting.

• Monitoring the actual H&S and Machine technical related training hours and reporting.

• Assigning machine code to new asset as per the asset register.

• Automation of manufacturing process & design and build machines for inhouse production requirement.

• Preparation of concept for in-house machine manufacturing.

• PLC /HMI / VFD / PID / Process instrumentation programming.

Qualifications, Experience & Skills:

• Degree or Diploma in Electrical & Electronics

• Should have good working knowledge about the shop floor machineries like SPM’S, Robots, Pneumatic Presses & Various Utility machines.

Minimum Experience: 

• Minimum 7 to 9 years of experience in Maintenance department – Machinery /Factory maintenance

Job-Specific Skills:

• Good working knowledge in Electrical and Electronic control panels

• Should poses good manpower managing skills

• Should be able to handle demanding and stressful situations without compromise on work quality.

• Should have sound knowledge about the basic industrial machinery mechanical systems and working principles.

• Basic knowledge in spare parts inventory management.

 Behavioural Competencies:

• Should be able to work independently and with guidance.

• Should be able to work along with team members and lead team.

• Should be active and energetic.
  
   

Key Accountabilities:  

• To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime
• Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements.
• Monitoring and reporting the machine condition on monthly basis.
• Coordination with production functions and Assembly cells to execute ‘preventive and predictive’ maintenance schedules for on time execution.
• Should contact various machine manufacturers and suppliers for sourcing out spare parts locally and overseas.
• Getting quotes for spare parts from several suppliers, negotiating and Ordering for the plant and machinery maintenance.
• Manage the maintenance team consists of technician, electrician & fitter reporting to them.
• Involve in cost cutting activities and continuous improvement projects with team and individual.
• Actively involvement in machinery Spare parts inventory control and optimization to reduce inventory carrying costs.
• Identify and train the Maintenance team members as per the requirement and maintain the training matrix. 
• Developing maintenance team for multitasking to increase the flexibility in the department.
• To actively involve in new machinery installation activity.
• To work with other departments in implementing improved process layouts and contribute to work as a team to achieve organizational goals like productivity improvement, cost reduction, waste reduction, better housekeeping standards, health and safety standards etc.
• PLC /HMI / VFD / PID / Process instrumentation programming.
• Implementing environment friendly measures on a continuous scale in Machinery and Equipment Service and Maintenance
• Should be actively involved in complying in H&S and 14000 standards during work.

Qualifications, Experience & Skills:

• Degree or Diploma in Electrical & Electronics
• Should have good working knowledge about the shop floor machineries like SPM’S, Robots, Pneumatic Presses & Various Utility machines.

Minimum Experience: 

• Minimum 7 to 9 years of experience in Maintenance department – Machinery /Factory maintenance

Job-Specific Skills:

• Good working knowledge in Electrical and Electronic control panels
• Should poses good manpower managing skills
• Should be able to handle demanding and stressful situations without compromise on work quality.
• Should have sound knowledge about the basic industrial machinery mechanical systems and working principles.
• Basic knowledge in spare parts inventory management.